|
|



ISIOXY, a special designed oxygen concentrator for beadmakers. The best alternative to a oxygen bottle |
Why my Konzi brezzes oxygen? Air contains a bit of oxygen, a tiny amount of other pure gases, and a whole pile of nitrogen. And that's good, because there's a granulated substance which can remove the nitrogen and keep it - at least to start with. |
Now that we know that, we can take a cylinder and fill it with the granules. At the top we put a valve to allow air inside, and at the bottom we put another valve in to let the oxygen and the other pure gases out (by the way, the other gases prevent a 100% saturation of oxygen). There is also another valve through which the removed nitrogen is allowed to escape. And this is how oxygen is concentrated: air is sucked in and passed through the granules. The bottom valve is closed. The granules hold on to the nitrogen. Underneath the pure gases are let out. Then you suck in more air, and at the same time open the third valve. Through this valve, the nitrogen held by the granules is released. So, it's a three stage process: 1. Air in 2. Oxygen out 3. Nitrogen out In conventional oxygen concentrators there are two cylinders with granules. This is so oxygen can be let out alternately. However, because there are three stages and only two cylinders, there's always a break in the process. Therefore these concentrators use a tank. When you first turn on the concentrator, there's only air inside, but the system is able to take something out of the air. So, at the beginning, almost only air comes out of the concentrator, until the tank is full of oxygen. Because of this, you always have to wait a few minutes until your burner functions properly. For obvious reasons, this system can be improved upon. And it has been! We've found a manufacturer who has found a new and better solution: namely to work with three cylinders. This system doesn't need a tank, because throughout the three stages oxygen can be taken from the system. So: concentrator on, oxygen out. |
Most of us have of course heard that concentrators are delicate. They are sensitive technology, and we know that we mustn't speed them up to get oxygen out. They won't stand for it. But why? Right, now comes the difficult bit! It's the fault of the granules. It seems to me that like humans, they're a bit on the lazy side. They need a certain amount of pressure to work at their optimum level. So the concentrator sucks air in and compresses it, before it passes into the granules. Who's ever pumped up bicycle tyres? If you have, then you know that air under pressure becomes hot. . |
The granules don't like hot air at all. They can't stand it, so….. to put the air under pressure, we need a compressor - that's why concentrators vibrate. In order to cool it, the air needs to go for a little bit of a walk around the system - it's passed through a long pipe, which cools it a little naturally, and the heat from it passes into the atmosphere. This again means that the concentrator becomes warm as time goes on. Right, while we're talking about the granules….. they have so many other sensitivities: damp - no, they don't like that, either. So now you're asking 'So what? I'm not going to pour water over it.' We now have to take a closer look at the compressed air. We'll start with what happens when you turn the oxygen bottle on too fast (if you've worked with an oxygen bottle, that is). When you open it too much too fast, ice is formed. That means that fast escaping oxygen from a pressurised container cools down like mad. The concentrator does the same thing, but with less pressure. This means that there's no ice, but there is condensed water. IF: you turn the oxygen on the burner up too high too fast. To avoid this, the concentrator has a regulator set on the flow meter, and with this you can set the maximum withdrawal amount in advance. I think that this information's important, because all concentrators work in the same way. Due to the hydrophobic granules, the concentrator shouldn't be switched on for just a few minutes. When the concentrator is on, to start with everything works at normal temperature, so relatively cool. This causes a small amount of condensation to build up in the system. When the concentrator has been running for some time and everything's warmed up, this condensation dries out. Leaving the concentrator on for longer only means you use a little bit more electricity. So, if you need to stop for a while, turn the fuel gas off, leave the oxygen valve open, and let the concentrator continue puffing. It needs to be on for at least half an hour in order to stay happy. That's not all there is to say about the granules. Perhaps you'll remember this: once a concentrator overheated because the bead maker had set it on some polystyrene because of the vibrations. The granules don't like to be too hot. They don't work any more if they do. If it really overheats, they will die. Therefore a concentrator should be sited so that air can get in and out and around it. That's all the negative properties of the granules. They also have a good side, namely hanging on to the nitrogen (thank you!) and they have a long life - as long as you heed all the above points. It is a fact that a concentrator can give you 20,000 hours of working time. - The reliable capabilities of the granules decrease with every ill treatment of them. It has been known for a concentrator which has been used very little to produce three litres of oxygen instead of five. Five litres of gas still come through, but only three are oxygen and the other two are air. This causes the burner to hiss and to produce an irregular shaped flame. This is obviously a problem, but not a disaster. If the concentrator can only be depended upon to produce only three to three and a half litres, you can still make beads. It's just that you won't get the whole spectrum of heat from the machine. It's a bit like driving a Porsche with a moped engine in it. No, not quite so drastic - with a Beetle engine, perhaps. We all know, though, that new concentrators are the bees' knees, because they need to function properly in medical circumstances. A technical medical instrument must function faultlessly, in order that the patients don't feel worse after using it than they did beforehand. That means that concentrators need to go through a very expensive testing and licensing process according to medical standards. The production of oxygen must be monitored, they need alarm systems, and they have to be quite enough to be situated next to a bed and still allow the patient to sleep. Great for the patients, superfluous for bead makers. So, all that can be left out, right? |
Price for ISIOXY: sorry, but we have to increase the price in 2005, but therefore we can offer a worldwide sales organisation. Please ask for your local possibilities |